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Residual stress measurement

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Residual stress measurements for shot peened surface characterisation

OUR METHODS: X-RAY DIFFRACTION, Incremental hole-drilling, contour

SONATS applies the following methods to measure and analyse residual stresses in its laboratory or on client’s site thanks to potable equipment :

  • X-ray diffraction according to EN 15305
  • Incremental hole-drilling strain-gauge method according to ASTM E837
  • Contour method
DRX - Contraintes résiduelles -Cordon de soudure - SONATS
Residual stress measurement - Hole drilling - SONATS
Eddy current testing - On site residual stress measurement - SONATS

QUALITY ASSURANCE AND PROCESS OPTIMISATION

SONATS provides comprehensive expert examination of residual stress and analysis of metallic materials.

Residual stresses cause harmful deformation of parts during manufacture (distortion). They also have an effect on crack resistance: fatigue, stress corrosion, toughness. In addition to metallurgical and dimensional aspects, knowledge and control of residual stresses is therefore important to optimise processes and product quality.

Laboratory’s Strengths

  • 30 years of experience in many industrial sectors in France and abroad, with more than 100,000 measurements made
  • High-level knowledge and skills teams
  • Rigour and quality of measurements and reports
  • Explanations and advice for understanding and evaluating the results
41 - ENG - Shot peened surface characterization_rev

Download our dedicated brochure on shot peening surface characterization & residual stress measurement.

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APPLICATIONS OF RESDIUAL STRESS MEASUREMENTS AND ANALYSES

SONATS methods are applicable to all types of parts and materials, regardless of the distribution of residual stresses considered:

Eddy current on train
Eddy current on train
Eddy current
Eddy current
Incremental hole-drilling on weld
Incremental hole-drilling on weld
Incremental hole drilling on bridge
Incremental hole drilling on bridge
XRD on bogie axis
XRD on bogie axis
XRD on aeronautical part
XRD on aeronautical part
Rugosimetry on weld
Rugosimetry on weld
Rugosimetry analysis
Rugosimetry analysis

Examples of studies

Discover a list of examples of analysis and measurement studies for material qualification, part inspection and analysis :

■  Evaluation of compression after shot peening steel, aluminium, titanium and Inconel
Applicable also for: rolling, peening, burnishing, carburising, nitriding, coating, thermal spray, etc.
■  Integrity of machined surfaces, surface stresses due to machining
■ Relationship between residual deformation and stresses (distortion)
■ Residual stresses in additive manufacturing
■ Welding residual stresses and effects of post-treatment
■ The effects of stress relieving or stabilisation heat treatment

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  • Residual stresses
    • Residual stress measurement
    • Eddy current testing for residual stress measurements
    • Contour method for residual stress measurements
    • Incremental hole-drilling
    • Material analysis
    • Metrology and dimensional controls
    • Ring Core Method
    • X-ray diffraction (XRD)
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